Nikolay

Saved 1/26/19 6:08 PM to HOMEMADE PRODUCTS...

СТОЙКА для БОЛГАРКИ /УШМ/ с протяжкой, СВОИМИ РУКАМИ! Всё ПРОСТО! DIY Homemade Angle Grinder Stand  See details »

 

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  • 00:00: [music] hello from Kamchatka your order gas in this I still decided to show my video the version will be where they really about our grinders many just peres 0 astana brain support functions or which call the function walls that is able to move to top down so and
  • 00:32: back and forth at the same time and running Forward I will say that it will also be better. simple and execution will be used and for other tasks and that is to be universal and many functional do i read by cowards conventional tools that are smaller You almost everyone that is itself Bulgarian drill or screwdriver of course need a welder 2 I think now I all many still have the usual pair disks manual risks are such simple ones tools and everything i have no example even just you are a grinding machine and clamps
  • 01:03: there are no normal materials either the most common and access is not required only profile tubes I have in having only 40 percent of these individuals on 30 millimeter trim 50 corners with wall thickness of 5 millimeters I them I will cut into pieces a piece of 100 channel bars instead, of course it would be easier use sheet metal but I have there is no such and two such pruning stayed in the only thing that had to potentially it is 5 bearings and not time whether a little later and naturally different bolts nuts and washers and the like and that's all
  • 01:33: materials Well, the most important thing as well as the strength of this farm produce a simple inexpensive but reliable and convenient design to nothing never dangled the body and not ref did not fall apart after a short time in In general, such a task is of course my Bulgarian with 125 disk is a bit small for floor device but in the house it is not really it is important here the main principle of the bed and the Bulgarian, you can set the line I apologize that the video turned out a little long tried to shoot only
  • 02:04: case specific anyway See those who are interested and so further business I start to build but first Bearings I bought 5 pieces pretty cheap 3 for 120 rubles and two for a hundred fifty if you still consider that in Kamchatka things cost much more than on the mainland I bought them in the car shop for domestic trucks single row radial bearings these two 300 series that is for average loads accurate marking 6304 2rs can look on the Internet and immediately understand what it means
  • 02:35: inner 1 to 20 millimeters outer 52 15 millimeters wide these threads too 300 series marking 6300 22 hp internal diameter of 15 millimeters outer 42 width is 13 millimeters these I picked up two bearings on the outside diameter to fit the fiftieth pipe is natural and necessary will cut it will be knot vertical pivot arm these three will be used as their clips I picked up the inner diameter under M14 bolt assembly will be about as simple
  • 03:05: and reliably but in more detail I will show you assembly time and so I was a little while noble some workpiece but perhaps I'll start with the most responsible details this is a broach guide and and I will make from a profile 40 by 40 millimeters one and a half wall thickness approximately length of 40 centimeters which will be move the bearing assembly task force bearing girl so that there was no displacement and elevators viz do something like a rail for that I'll take a profile of 330 millimeters thickness wall and a half and dissolve it into four
  • 03:35: parts went Two parts turned out like this cut off see a vegetable sign us a corner with height of shelves 0 5 and 25 millimeters and two strips 20 millimeters wide the idea is pretty simple at first strips that will be welded perform the role of side stops bearings and then the corners is pressed against bearings on the other hand and also welded welded I will through drilled holes for starters drill decided to show another point as I have already told me not only
  • 04:05: instructions but also a problem with swirls for metal How many times did you buy it ? for some reason some rubbish so in the last time the holes i'm cheese and like this first using ordinary roof screw drilled into the initial hole and then step drill to dosverlivayu right diameter well, probably now someone will say why immediately drill with a thin step drill it can not beta its questions lik the initial hole though you burst dull but to increase the hole without problems this is the way anyone can come in handy the hole is ready I will say right away with and
  • 04:36: amount I overdid it a little later I will explain why I weld which one strips welded and but happened small annoyance a large number weld points and bent profiles not big arc I assumed but thought that there is where will be less naturally had speak another strip with opposite side to profile evaporated as you can see everything turned out there was even a big plus profile became more reinforced but on being shaped tubes desirable
  • 05:06: pick up with a thicker wall to example 2 or 2 and a half millimeter and do a little less welded of points here I certainly overdid it a little I haven't cooked anything for a long time. do not repeat my amateurish mistakes now the most crucial moment manufacturing guide broach welding 2 bearing guide rail it must be welded as accurate as possible. the fruit but also there is nothing difficult to avoid deformation when welding important no rush I did not begin to shoot the process welding
  • 05:36: I think but what I do not professional welder sure you cook as good as a single moment which I want to explain is how I am tried to avoid distortions of welds before welding each point and left bearing pressed the corner fixed hand gripped corner cleaned the bearing and welded and so in each point if you cook right away several points without fitting in intervals corner can be deformed and distort the very beginning at me and it turned out and had to redo such a moment as you can see the result pretty good
  • 06:06: curvature I do not see the most important no backlash bearing have little neprovara but this stuff important all welded securely I checked now turn moving parts saw blade or carriages how to call it correct i I do not know nor was the creator honored me understand all these technical terms so call him simply roller block with it all enough I just made it out of 100 channel this shelf with parallel edges because the other no, the length of a special role does not play here everything will depend on which one
  • 06:36: distance will be located my bearings will not be mounted on a distance of 150 millimeters relative bearing center means sambir about 200 millimeters and so now I will do everything details and then explained why why what god is ready you can naturally collect this part as I said but would make from a single piece of sheet metal for example 5 millimeters then I would not have to weld me additional plate to get the right size turned out like this simple details the block itself is 200 millimeters high 140 shelf width 45 but not so much
  • 07:07: important it will be attached bearings and swivel vertical lever him i run next these two plates will connect the two upper bearings with using them bearings will be pressed to the guide broach in general now i'm I'll start the assembly and you will understand everything [music] bearings ready for installation as you can see
  • 07:39: everything is just that mark. small offset bearing from the center of the axis of this side of the bearing will run guides also as you see these two I made holes in case decided to put two bearings bye below I will install 11 bearings ready the nut is screwed all the way in now fasten the top [music] I'll tighten them after installation
  • 08:09: this block is also m14 background will be crooked I won't do it now while temporarily as a demonstration [music] bushing of pipe with an inner diameter of 14 20 millimeters outer just coincides with the inner diameter bearings of course god will be a little longer and tighten washers and growers i.e. these are vertical bearings lever as clamping clips bleed
  • 08:39: 10 pipes will be clamped to us by clamping principle with nut m10 bolt to it will be welded lever from the profile 30 30 o'clock arm fortifications for the most grinders it will be adjustable for fine adjustment of the cutting disc and the well this hole for the clamping bolt top bearing in general as i have said nothing complicated now turn checks then set the bolt pressed broach bearings and for starters a little
  • 09:11: tighten the bearing nuts check move can be a little pull or vice versa loosen the clamping bolt check again naturally in some ground bearings while moving with a little embarrassment but it is not problem after a short time bearings the surface of the broach will come quickly and the block will move freely after as the bearings move will be more or less adjusted to fully tighten bearing nuts and lock locknut clamp bolt is all but so he looks the other way
  • 09:41: see block device smoothly free There are naturally no elevators but this is the most the main thing decided to explain one more thing maybe some will start to torment vague doubts that the roller block due to gravity and lateral pressure will crush these edges bearings on this rail as with the bottom parties to this therefore can occur metal production and in time will appear backlash I will say right away nothing like rails need only to bearings moved on a flat line and not in order to keep the block steady
  • 10:12: keeps itself without any side rails and to prove it i will show simple example take the same profile 40 to 40 we clamp in a vice and now just I set up everything as you see the block keeps well and does not move itself swinging and no backlash without any lateral support it holds due planes bearing widths and low pressure upper and lower bearings each on friend's all in general ordinary physics well what are these two most responsible
  • 10:42: the parts are ready now you can proceed to making a turn on a vertical lever and mount the very Bulgarian itself the lever is quite simple to cut in 50 pipe I welded two plates 5 thick millimeters are cut off from the corner in them two holes to one welded nut under M10 bolt profile pipe 30 to 30 millimeters it will be slightly shorter but as it becomes clear when it will be digested grinder fixture it will be clamped as I said by clamp principle simple and reliable with Bulgarian grinder will be something like this now mount
  • 11:12: Volga I decided to install a grinder like that way that is a disk from this side I got used to work that way the lines are visible saw cut sparks fly back up the hill I I hold the side case back kick bulgarian pulls ahead I once had a certain convenient accustomed to working on the turnover like this speaking plainly filie lawsuits and in various official instructions on rules of working with a grinder and even the other is oddly suppose so for a long time working with Bulgarians divided into two hostile
  • 11:42: camps fight among themselves mercilessly some argue that the opponent is Bulgarian be sure to split the skull with shards from a crashed disk but this is so cuts sparks back one who cuts the opposite if the Bulgarian will throw up something necessarily chop off manhood well, or if you 're just lucky or new foot of course you can talk a lot about safety precautions lead different weighty arguments how to cut a grinder and install it on the frame more safe or less safe I will not
  • 12:12: say nothing and am not going to who can argue this useless thing like set the grinder this or that way everyone decides for himself since It considers it necessary in any case it is necessary be sure to follow the rules safety procedures and specific rules for working with this tool to do not put much pressure on the example Bulgarian while singing that by the way very many do and then another wonder why it is a disc from them cracked and shattered into pieces but certainly not due to the fact that the disk puberty came and he
  • 12:43: way decided to multiply by dividing it was not necessary to press on the disk Bulgarian she cuts herself as she should and just need a little help for her cutting direction and crush only in cases of extreme necessity it is slightly well and naturally keep the tool arms as it should be firmly and securely distracted from learn if you can rephrase one expression say so dear if you are alone hand you cut the grinder and the second ugladaya woman then know it and the other you do
  • 13:13: sucks In general, in this video, I just show your version and you can make your own for start i will do 2 plates they are like all the other parts will be made from scraps 50 daw now need to drill a hole fasten on the grinder and then mark and cut ready to was easier to make and collect all the parts i I will navigate here on this edge gearbox it is on one parallel lines with a cutting disc from him I will repel i am i
  • 13:43: made ordinary rectangles secured on the Bulgarian and leveled across all faces now need mark the top plate to this it was easier to make I stuck to the plate ordinary masking tape then drew lines and everything can be cut ready to shoot chamfer and weld to protect grinders I used a wet rag now and from the boss and the rest of the welds welded parts and then show and explain intermediate options turned out here such a detail here had to digest additional plate width 20
  • 14:14: millimeters to leverage not interfered with this bolt and to make it easier weld the lever itself lever I shortened its length now is 160 millimeters this plate is needed for extra fixing grinder albeit with it perfectly can handle these two bolts but the main destination she will be necessary for fine tuning cutting disc on the vertical axis and I also make adjustments more and horizontal axis in case welding time of the whole structure will arise slight misalignments all this will be done pretty simple in general now i will do
  • 14:45: fully and lever with mount and already show and explain the end result so the fastening lever is ready one more moment which I want to explain how I am welded lever and mounts so you they matched on this plane I was not I am sure that the cut pipe has smooth edges i could naturally cut them off a little crooked so i left bearings extended one bearing edge a couple of millimeters from the pipe clamped and thus got I need a flat line that should match up with these facets mounting
  • 15:15: then put the parts on flat surface I used the profile pressed bearing and surface mount did tacks first here and with back side and then boiled it these edges as you can see everything coincided more or less Okay, well, just in case I'm still somewhere unevenly welded that completely probably I made these two adjustments holes as i said so you can was precisely adjust the position Bulgarians bolt nuts are welded to the holes M10 unscrew bolts with control and Komi I left this hole as it is 10
  • 15:46: millimeters and this increased round file to u balto there was a free run on the horizontal lines as you can see everything is quite simple maybe all these adjustments and me it will be needed but certainly not unnecessary Now I will collect it and show more in detail [music] long and fixed bolts I have not yet become pull out as you can see this edge has shifted slightly vertically to straighten it just I need this bolt for a bit twisting and the edge straightens even
  • 16:17: went a little warp in the other direction same with the horizontal adjustment screw this bolt caviar gearbox also begins to shift well after all the settings remains final tighten fastening bolts and lock the cantor nut adjusting but here it remains to be done extra mounts or just pull off the metal yoke and all Bulgarian of this attachment is nowhere not going anywhere we move on now i'm the control broker is connected to the stand and then fix it but the very bed
  • 16:47: perhaps it would be better to do Conversely produce first machine frame and only then attach it to the rack with broach but I decided to do just that later you yourself will understand why of course everything these parts are simpler than each other but I I want to make a collapsible structure several reasons for them I will I'll tell you later parts will be attached using here such if you can call it that bracket they will be made also for brilliance in 50 corners like this I 'll make it all right now I will cut off the excess and show what happened
  • 17:18: Here is such a U-shaped detail now need weld as accurately as possible guides without special devices of the type of magnetic angle and different clips do it a little difficult but possible One part is ready to weld and exactly me managed quite easily at first I did one tack on the side of the rail then straightened the offset which the tack gave and grabbed it from the opposite side once again checked the corner all matched boil finally and only then flunked from these two sides all It turned out two parts with
  • 17:49: the same fixings assume that This profile is part of the bed set guides broach and then rack but or vice versa if you can notice the details are already on one line although they are not yet recorded on the the horizontal line is the same if there will be small deviations at the expense of the bolts it's all easy to level broach will be located at a height about 20 centimeters well or maybe just below it now remains to drill holes for bolts from be located here and two the holes on the sides of this mount all
  • 18:20: will be exactly the same and it will be possible start making the bed but first you need to decide on her length for this, I finally completed roller block that is, as I said before, I welded here this bolt lever pre tightening its nut with the nut I shortened it a little now 30 millimeters and also welded by golly for greater reliability but then I collected all made the design clamped it in a vise secured grinder and adjusted height guide broach towards
  • 18:50: future rates for this purpose set two trim from the kitchen countertops but the broach guide I decided set a little lower to a height of 17 millimeters they are 20 as planned at the beginning for such Bulgarian this height will be quite enough now to determine the length has become first you need to figure out the length of 1 beer in this extreme point given the complete disk size and depth of cut edge the cut will end approximately here at the opposite point in this place in this way the length of the cut
  • 19:21: is approximately 30 centimeters from stand to point 1 sang a little more than 20 centimeters it turns out that the length will be should be about 60 centimeters You can certainly do more, but I will do exactly that hole for fixing the stop do at several points and set as it will be more convenient here Now you can start making the very bed and by the way that's why i first assembled a rack with a guide here in this form just clamped vice she can already work as a full-fledged detachable bed disc grinders
  • 19:51: adjusted retirement table true age caps and a bit uneven but now it is not particularly important to remain set time emphasis for blanks and all can be cut here with it I and I will cut blanks for the bed now The first trial cut on the emphasis of 30 Profile had wires for a quick blind from the nails of the bolt and plate here such a parody clamp clip from table lamps but nothing I'll do some normal later clamps and clamps and so including [music]
  • 20:21: Of course the diameter of the disk is too small for Profile 40 to 40 have to pay turn 30 profile cut in one pass [music] well for the first time and for such mounting option, the result is not bad blanks are ready the length of the rack is like me and spoke 60 centimeters but the table itself has
  • 20:51: 55 centimeters long width became I decided to do pis centimeters perimeter and central part beds from a profile 40 on 40 crossbeams and from the 30 profile the cutting line will be be around here ie this the profile will be right last queue after fitting mounts Bulgarians as well as markings attachment stop them can be done at two points working surface width is obtained about 35-40 centimeters for me this will be quite enough now I completely weld all parts of this clay
  • 21:21: although it looks more like some barbecue and show what happened intermediate stage the bed is welded hole for mounting drilled rail stand the frame I drilled hole after fitting mounts with a grinder in compilation Now I will do a preliminary assembly to determine where to install work stops [music] this
  • 21:51: [music] I decided to replace this god with a long one just screwed in until it stops the lock-up is tightened a little as see it makes it easier to adjust disk position suppose adjusted tightened the lock-nut and all [music]
  • 22:22: ready now more or less clear where better to make a hole for mounting stop to drill the rest holes weld the fastening nuts and finish some more stuff continue so that's what happened to the hole mounting rack guide I welded mounting nuts are identical thrust blanks two bolts for clamping short for the opening of the thirtieth profile long for 40 mark for installation stops from 90 and 45 degrees I decided
  • 22:53: make in the form of shallow cuts this the part will be attached to the guide it is needed to stop the roller block but also equal to i will need more for one purpose he Ostanina it stops and nuts I also decided to make the legs welded nuts with M10 bolts are tightened on the desired height and fixed kontra nuts they will need to adjust level but more they will need to work on any uneven surface to about pavla to the bed was not loose
  • 23:23: in general, the usual simple installation scheme the wire from the grinder will connect here and included with I made this switch extra for lighting all this is set temporarily I will finally mount after painting here i did two additional holes to the rack could be mounted a little further and due to this shift the work area bed on the hard attachment is not will affect I collect again and [music] rack I also made an extra hole to install
  • 23:53: guide to different heights This may be necessary if I, for example decided to install another mount for grinders with large disc diameter [music] Well, as I said earlier expense bolts can be leveled small deviations though for this design this level is not particularly important but in no case can this be aligned the unit can not be installed he will need it for another purpose the item is attached to the usual roofing self-tapping screws [music] Bulgarian fortification, I cut a little
  • 24:26: This is the edge he rested slightly in detail in the process of cutting and interfered make a cut at the proper depth Bulgarian is now fixed start exposing the vertical level of the disk with using adjusting bolts it's pretty easy to do sets emphasis and also exhibit horizontal the position of the disk and then check again vertical levels are adjusted finally tighten the nuts and lock nuts all bolts and you can like me and spoke further fix metal clamp the mains cable and
  • 24:57: on the hill I decided to run up through these are simple fixings welding electrode triple with one the sides are twisted spiral of the other side the fastening loop is simply attached roofing screw one here 2 into this place and then in this simple way wire is inserted into the mount plugs into the outlet that's all the wire absolutely does not interfere with work and this It is also important I decided to do mount for the handle is such curved strip with welded nut
  • 25:27: attached here as usual roofing screws and screwed the grip is simple and very convenient wire attachment is possible if desired shift or do two is a trifle a once again you can mark the length of 1 beer it begins in this place ends around here you can also do marks in the form of small cuts but it optionally it turns out that the emphasis for standard cuts at 90 degrees installed normally and set to 45 also as you can see quite a width of this
  • 25:57: strips 50 millimeters if you focus on the extreme point cut can be cut and 75 millimeters You can also place a stop under this angle in some cases it may I also decided to use it I ’ll show you a preview mounting option on the same principle which for true grinder is screwed here and the wire is also inserted from masking tape drawing paper i did while the temporary ceiling light LED 8 watt turns on second switch
  • 26:28: as you can see the work area is very illuminated well sometimes this feature is not very Enough of course all these additions socket wire attachment switches and handles do not necessarily this wish i did all this for more convenience why not all the more so it's all as you can see very just naturally I will be Bulgarian do not turn on the button on the grinder itself it is not very convenient and separate switch install spring i most likely will not as I said Bulgarian will be included with switch and when turned on or
  • 26:59: off even just like that lowered position grinder quite safe and in my opinion it is much safer if it is due to the spring was in a raised position themselves do you understand when you turn off the grinder disk does not stop immediately and in the upper position it represents pretty serious danger just like at the moment turning on the grinder Well, to say it personally my opinion when the desire to install the spring will not be no problem one more important point with this fixing grinders with directions
  • 27:31: disk rotation workpiece need attach not from this side of the support namely anything can happen to this if suddenly the disk bites the jam or poorly fixed parts vyskochi then she from flying forward from this side of the stop can distinguish you so in my case the blank will be clamped on this side the clamp i will do here by this principle like u right to call i don't know in general clamp quick fix lever he will be swivel with the possibility of fixing under 45 degrees I made them a couple of pieces and
  • 28:01: also a pair of clips with vertical fixing on the same principle and will do several clamps many possible ask and is it not easier if this whole thing can buy something else but we have prices these kind of things are crazy example is so simple incomprehensible quality clamp costs from 800 and 1000 rubles I'm not talking about mechanical one and a half or two thousand and above well maybe to not into the bargain gives the TV but I don't I asked therefore better and I will do everything otherwise he will cost at several clamps
  • 28:31: her for the price of the new Bulgarians yet had to also quickly make one more such a simple one can say clamp just to showcase I made her cut with the help of this spot welder I told about it in the previous video Anyone interested in the link to the video will be in description under this video that is, just collected and cooked here such trim and 5 millimeters lay m with using sheet metal strips 0 7 millimeters of course in some places had to be welded by conventional welding it is natural to make a solid construction
  • 29:02: so it won't work out but this one the method is very convenient for example for pre- assembling any details so that already then collected so way you could weld a8 by welding and one more little example sorry for such a retreat is off topic one of the subscribers asked to show whether this device will be able to weld sheet stainless steel taking the opportunity of course they can answer just such case is a common problem peel the handle off the pan stainless steel 's wife asked weld speak unaccustomed a little
  • 29:32: overdone too much electrodes and in one place even a small hole formed but all welded tightly not tear off here such a quick repair Well, now the trial cut profile is not Trumpet 330 disk is really not a new bit was in work and the disc diameter decreased but I will try [music] Finished a bit and sharpen the bevel for more
  • 30:02: accurate metering This is the result angle can be said absolutely equal means Bulgarian grill installed exactly you can of course do February 1 under 45 degrees but believe me on word he will also cut off exactly I'll show you what I did here Mounts are exactly the same. Now I will remove the grinder partially disassemble and show as always everything is just removed guide then stand and in place of the rack set
  • 30:33: guides with block [music] naturally will also be exhibited by levels i think you already guessed for what's the drilling installation for the drill the top will be attached to the springs on bracket she is this item for what i have her and did will fasten the bolt for the lever fasteners for the drill will be fixed to the holes and the drill itself is clamped in this place by the same principle as grinder and clamp clamp clamps and others will also be simple and versatile
  • 31:03: and quick but that's not all I also did one more at all simple mount for something like this Bulgarian position like grinding or grinding the machine will be installed different cutting and grinding discs petal and you can sharpen prune grind but that sort of well in general you understand but about all this including drill mount as well as the manufacture of clamps and clamps I will tell and show in the next video but of course if you find it interesting the link to the video will also be in the description a
  • 31:34: Now is all this stuff like it says to paint and throw a joke paint collect and show quite and so the final version is ready I painted it not for beauty, it's more corrosion protection switches as i said separate by this lighting is turned on this Bulgarian that is the outlet separated specifically connects here Bulgarian and here lighting the ceiling temporary but this stuff line cut visible clearly when illuminated yet improvements and so now she looks with
  • 32:06: the other side one more important point I advise you to do on some in a prominent place when you have to shoot Bulgarian in the likeness of such an inscription is not forget to turn off m but this is for those who also as i decided to make a separate switch for the grinder since she during work will be constantly on but you can simply forget about it remove the grinder and then when turned on network directly you understand, she will earn you immediately I just so happened nothing terrible of course happened but
  • 32:37: it could well that 's why I immediately and pasted such a memo here such a bed of course this is not the final version of it you can somehow remake work make it easier and sizes don't have of particular importance i lead example all affairs can say norms basically push off the size of the grinder and the very idea is the first thing that came to me in the head to use bearings Of course, taking into account the available materials in general lulled to naturally god profile better kind of Bulgarian
  • 33:09: bigger and more reliable bearings it it would be even better though it is ok but it would be on pure gold then to her In general, the price did not want to hope that this video was helpful to you any If you do not judge strictly, I am only artist as they say artist can offend everyone but not everyone can dodge flying albert head joke well and on it allow me to bow out you have albino with you Petropavlovsk-Kamchatka health to you and to all your loved ones
  • 33:40: [music]